100% end-of-line electrical testing for automotive wire harness assemblies — continuity, insulation resistance, and dielectric withstand (HiPot) in a single automated cycle with connector-specific adaptor fixtures.
HCT Series
Every completed wire harness must be verified for electrical integrity before it leaves the production line. A single open circuit, short, or insulation failure that escapes to vehicle assembly can trigger recall costs that dwarf the entire harness program value.
AGMPL's HCT Series performs continuity, insulation resistance (IR), and high-potential (HiPot) dielectric withstand testing in a single automated cycle — connected through connector-specific adaptor fixtures so any operator can test any harness consistently in 3 to 15 seconds.
Configurations
Standard Equipment
Continuity, short circuit, insulation resistance, and HiPot testing are executed sequentially without manual switching — the operator plugs in the harness and presses start.
Adaptor boards replicate the exact connector mating geometry; operators connect and disconnect without skill dependency, reducing test time and handling damage.
A 512-point continuity matrix completes in under 10 seconds — every circuit pair is checked, catching open wires, broken conductors, cross-pins, and missing terminals.
AC and DC high-voltage testing up to 5 kV with configurable voltage ramp rate prevents capacitive-discharge false trips on long automotive harnesses.
Barcode or QR scanner input links every test result to a part serial number; full test records stored internally and exportable for warranty claims and quality audits.
24 V DC digital output controls the conveyor interlock to prevent failed harnesses advancing; Ethernet/OPC-UA data feed supplies the plant MES with real-time pass rates and defect codes.
Compliance
Requirements and acceptance criteria for cable and wire harness assemblies — specifies electrical test requirements including continuity thresholds, IR pass limits, and HiPot acceptance criteria for Class 1, 2, and 3 harnesses.
Defines electrical continuity and isolation requirements for sealed automotive connector systems — specifies resistance thresholds for continuity and insulation that all connectors must meet after environmental exposure.
Volkswagen Group wire harness electrical test standard specifying IR test voltages, HiPot methodology, and acceptance criteria for harnesses used on VW, Audi, Skoda, and SEAT platforms.
JASO standard for automotive wire harness assemblies covering electrical testing requirements including continuity verification, insulation resistance, and dielectric withstand test procedures.
After Sales
On-site and in-house calibration of testing machines and sensors
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Application engineering, test method development, and lab planning
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Safe disassembly, transport, and re-commissioning of testing machines
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Modernise legacy or imported test rigs with new controls and sensors
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Annual maintenance contracts (AMC) for all testing machines
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Tell us your harness connector count, circuit points, and test standard — we'll specify the right HCT model and fixture configuration.
Trade Shows & Exhibitions
Upcoming Events 2026Tire Technology Expo
Deutsche Messe, Hannover, Germany
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TyreXpo Asia Bangkok
BITEC, Bangkok, Thailand
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Automotive Engineering Exposition 2026 Yokohama
PACIFICO Yokohama, Japan
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Automechanika Dubai
Dubai Exhibition Centre, Expo City Dubai
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