AG Measurematics

Services

Consulting & Engineering Services for Testing Systems

Test method development, custom fixture design, measurement system integration, and QC automation — backed by 25+ years of automotive and industrial testing expertise.

Consulting and engineering services — AG Measurematics

Application Engineering

Overview

Knowing which test to run, how to run it, and how to measure it correctly is often harder than the test itself. AG Measurematics' Consulting & Engineering team supports automotive OEMs, Tier-1 suppliers, and R&D laboratories at every stage — from defining the test method to designing the fixture, integrating the sensors, and validating the measurement system.

We bring the same engineering depth that goes into our machines to your specific measurement challenge — whether that is a DVP&R-aligned test specification, a custom multi-axis fixture, or a Gauge R&R study for a new production gauge.

  • Test specification and DVP&R document writing
  • Custom fixture design: 3D CAD, FEA, prototype
  • Measurement System Analysis (MSA / Gauge R&R)
  • Sensor and DAQ integration for any test rig
  • IS, ISO, SAE, ASTM, DIN standards coverage
  • FAT and SAT support for new test equipment

Our Approach

How We Work

01

Requirements Review

We study your component drawing, test standard, and quality objectives — identifying gaps in current test methods and equipment.

02

Feasibility Study

Our engineers assess whether an existing machine can be adapted or whether a custom rig is needed, with a preliminary cost-benefit comparison.

03

Specification Writing

We produce a formal test specification or method document: test conditions, acceptance criteria, sampling plan, and standard reference.

04

Design & Prototype

For fixture or rig design: 3D CAD, FEA structural analysis, and prototype fabrication — with your review at each stage.

05

Integration & Validation

Sensors, DAQ systems, and software are integrated and validated against the specification — with Gauge R&R and MSA data provided.

06

Handover & Training

Complete documentation handover and on-site training for your engineers — plus ongoing remote support during the warranty period.

Services Covered

Scope of Consulting Services

Test method development and test specification writing (DVP&R, DVM, FMEA-aligned)
Custom test fixture and tooling design for automotive components
Test rig conceptual design, feasibility study, and technical specification
Integration of sensors, data acquisition systems, and test automation software
Measurement System Analysis (MSA) and Gauge R&R studies
Selection and interpretation of test standards (IS, ISO, ASTM, SAE, DIN, AMS)
Root cause analysis (RCA) for test failures and measurement discrepancies
Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) support
QC system design: pass/fail logic, test sequence programming, auto-reporting
Training of customer test engineers on machine operation and data interpretation

Engineering Depth

Technical Capabilities

Mechanical Design

In-house mechanical engineering team using SolidWorks for 3D CAD, FEA-based structural analysis of fixtures, and precision machining of prototype parts.

Electronics & Sensors

Design and selection of LVDT, load cell, pressure transducer, accelerometer, and strain gauge sensing systems. Signal conditioning and amplifier specification.

Data Acquisition & Software

Multi-channel, high-speed DAQ system design. Real-time display, automated test sequencing, SPC integration, and PDF/Excel report generation.

Standards Expertise

Deep working knowledge of ISO 8608, SAE J2563, IS 3901, ASTM F2267, AMS 2431, IATF 16949 core tools, and customer-specific OEM test standards.

MSA & Gauge R&R

Formal Measurement System Analysis studies per AIAG MSA Manual 4th Edition. Gauge R&R, linearity, bias, and stability studies delivered with acceptance reporting.

What You Receive

Deliverables

Technical feasibility report with options and cost comparison
Formal test specification / method document (reviewed and signed)
3D CAD design files for fixtures and tooling (STEP / SolidWorks format)
Electrical and software architecture documentation
Bill of materials (BOM) for sensors and DAQ components
Measurement uncertainty analysis and Gauge R&R report
Factory Acceptance Test (FAT) protocol and results report
Training documentation and operator guide

Who We Serve

Industries & Applications

Automotive OEMs

Test method development and DVP&R support for suspension, powertrain, brake, and NVH component validation.

Tier-1 & Tier-2 Suppliers

Custom test fixture design and QC system integration for springs, dampers, rubber bushes, bearings, and fasteners.

Tyre Manufacturers

Test specification writing and rig upgrade consulting for tyre uniformity, endurance, rolling resistance, and wet grip testing.

R&D Laboratories

Measurement system design, sensor integration, and data acquisition architecture for academic and government research test rigs.

Defence & Aerospace

Consulting support for structural test rigs, vibration test systems, and high-cycle fatigue machines to MIL and AMS standards.

Our Credentials

Why Choose AG Measurematics

AG Measurematics has been designing and manufacturing precision testing systems for 25+ years across automotive, aerospace, and defence sectors. As India's largest LVDT manufacturer and builder of 1,000+ custom testing machines, our consulting team does not operate in theory — every specification we write, every fixture we design, and every measurement system we validate has been forged through real-world machine builds and production QC challenges. When you engage AGMPL for consulting, you get the same engineers who designed your machine.

25+

Years Experience

1,000+

Machines Delivered

In-House

Design & Manufacturing

OEM Proven

Automotive Standards

Common Questions

Consulting FAQ

Can AGMPL write a test specification for a new automotive component?

Yes. Our engineers draft complete DVP&R-aligned test specifications covering test conditions, sample size, acceptance criteria, and standard references — submitted for your technical review and approval.

Do you offer Gauge R&R and Measurement System Analysis?

Yes. AGMPL performs formal MSA studies per the AIAG MSA Manual 4th Edition, including Gauge R&R, linearity, bias, and stability analysis — essential for IATF 16949 core tools compliance.

Can AGMPL design a one-off test fixture for a special component?

Yes. Custom fixture design — from concept through 3D CAD, FEA analysis, prototyping, and final manufacture — is a core consulting deliverable. We design for your specific component geometry, load path, and test standard.

What standards does AGMPL's consulting team cover?

Our team works with IS, ISO, SAE, ASTM, DIN, AMS, MIL, and customer-specific OEM test standards. We can also help you identify which standard applies when none is currently specified.

How long does a consulting engagement typically take?

A test specification engagement typically takes 2–4 weeks. A full custom fixture design and validation project is typically 8–20 weeks depending on complexity and prototype iterations.

Can AGMPL support our team remotely?

Yes. Remote consulting support — for specification review, data analysis, and software configuration — is available via video call and shared documentation workflows.

Have a Testing Challenge to Solve?

Share your component, test standard, and measurement objective — our engineers will assess the scope and propose an engagement.

Call Us: +91 97 1942 1800Start a Consulting Enquiry

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Trusted By Leading Manufacturers

1000+ Clients Across India & Globally

HONDA
MRF Tyres
JK Tyres
Birla Tyres
Hero MotoCorp
TVS Motor
Bajaj Auto
Asahi India
Minda Industries
Pirelli
ISRO
Indian Railways
iCAT
Henkel
HONDA
MRF Tyres
JK Tyres
Birla Tyres
Hero MotoCorp
TVS Motor
Bajaj Auto
Asahi India
Minda Industries
Pirelli
ISRO
Indian Railways
iCAT
Henkel

* Representative client list. Logos shown are for illustrative purposes.

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