AG Measurematics

Services

Machine Repairs & Upgrades

Transform legacy or imported testing equipment into fully automated, computerised systems — at over 60% of the cost of a new machine.

Junk to Jewel

Overview

Many precision testing machines — whether imported or domestically built — become difficult to maintain as spare parts dry up and old electronics fail. Rather than scrapping them, AG Measurematics restores and upgrades these machines to a condition that often exceeds their original specification.

We work on machines of any brand, any age, and any function — from simple load testers to complex multi-axis servo rigs. The result is a modernised, fully computerised machine backed by our standard service warranty.

  • Any brand, any age, any function
  • Over 60% cost reduction vs buying new
  • New precision controls, servo drives & LVDTs
  • Custom PC-based test software with reporting
  • One year free service included
  • Optional 1–2 year AMC available

Process

How It Works

01

Collection

We pick up and transport the machine from your site — no logistics hassle on your end.

02

Strip Down

Full disassembly, cleaning, and removal of old paint, grime, and worn components.

03

Mechanical Rebuild

New bearings, seals, structural repairs, and fresh powder coating or repainting.

04

Controls & Sensors

Modern PLCs, servo drives, and AGMPL Positron Series LVDT sensors replace old electronics.

05

Software

Custom PC-based test software with live data display, auto-limits, and PDF reporting.

06

Commissioning

Onsite installation, multi-day acceptance testing, and full operator training.

Case Studies

Machines We've Upgraded

Before
Before upgrade
After
After upgrade
Restored

Damper Force Feel Tester

Make: Showa, Japan (1984)

Fully computerised with servo control and real-time force-velocity plotting.

Before
Before upgrade
After
After upgrade
Restored

Spring Load Testing Machine

Zwick Roell

Manual hydraulic machine converted to PC-controlled with auto load stepping.

Before
Before upgrade
After
After upgrade
Restored

Multi Axis Rubber Bush Testing Machine

Imported machine

Restored with new multi-axis load cells, controllers, and custom software.

Before
Before upgrade
After
After upgrade
Restored

Damper Fatigue Tester

Make: Showa, Japan (1988)

Drive system replaced, new LVDT displacement sensing and endurance counter.

Options

Service Options

Standard Upgrade

Full mechanical rebuild, new control system, servo drives, AGMPL sensors, and custom PC test software.

  • 1 year free service
  • Onsite commissioning
  • Operator training
  • Test software with reporting

Upgrade + AMC

Everything in Standard, plus an Annual Maintenance Contract for 1–2 years with priority response.

  • All Standard features
  • 1–2 year AMC
  • Priority service calls
  • Preventive maintenance visits

Auto-Fault Detection

Optional add-on module that monitors the machine continuously and alerts your engineers by notification when a fault is detected.

  • Continuous machine monitoring
  • Fault alert notifications
  • Remote diagnostic access
  • Fault log and history

Common Questions

Repairs & Upgrades FAQ

What types of testing machines can AGMPL repair and upgrade?

We work on any brand, any age, and any function — from simple load testers and spring testers to complex multi-axis servo rigs. This includes imported machines (Zwick, Instron, Shimadzu, Showa, MTS), domestically built machines, and one-off custom machines with no documentation.

How much does a machine upgrade cost compared to buying new?

Depending on scope, upgrades typically cost 30–60% of a comparable new machine. A standard mechanical rebuild with new controls and software starts well below replacement cost — and the upgraded machine often exceeds its original specification.

How long does a repair and upgrade project take?

A standard upgrade — strip down, mechanical rebuild, new controls, sensors, and software commissioning — typically takes 6–12 weeks from collection to delivery, depending on parts availability and machine complexity.

What warranty does AGMPL provide on upgraded machines?

All upgraded machines come with a one year free service warranty covering the control system, sensors, and software. Extended Annual Maintenance Contracts (AMC) for 1–2 years are available as an add-on.

Does AGMPL provide operator training after the upgrade?

Yes. Onsite commissioning includes multi-day acceptance testing and full operator training on the new control system and test software. Training documentation and an operator guide are provided at handover.

Can AGMPL collect the machine from our site?

Yes. We handle pickup, safe transportation to our facility, and re-delivery to your site as part of the upgrade process — including all packing and logistics.

Have an Old Machine to Upgrade?

Share your machine details and we'll assess the upgrade potential and likely cost savings.

Call Us: +91 97 1942 1800Send Enquiry

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TVS Motor
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ISRO
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iCAT
Henkel
HONDA
MRF Tyres
JK Tyres
Birla Tyres
Hero MotoCorp
TVS Motor
Bajaj Auto
Asahi India
Minda Industries
Pirelli
ISRO
Indian Railways
iCAT
Henkel

* Representative client list. Logos shown are for illustrative purposes.

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