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8 – 1440 Channels · LVDT · Strain Gauge · Thermocouple · RTD · 4–20 mA

AI8000+Universal Data Acquisition System

Modular, expandable data acquisition and control system supporting virtually any analog transducer. Operates standalone or with PROsof / AUTOmate PC software. 8 to 1440 channels in a single system. No external signal conditioning required.

Standalone or PC-basedAuto Sensor Type IDPlug-and-play modulesDigital I/O + Analogue OutputPROsof / AUTOmate Software

AI8000+ Series

Universal Data Acquisition System

The AI8000+ is a microprocessor-based, computer-compatible measurement and control system that accepts virtually any analog transducer directly — LVDT, load cell, strain gauge, thermocouple, RTD, and 4–20 mA signals — without external signal conditioning modules. The totally wire-free modular construction allows plug-and-play channel expansion from 8 channels up to 1440 in a single networked system.

Three base configurations address different industries: AI8000+/1 for engineering research and structural testing (strain gauge rosettes, AC LVDT), AI8000+/2 for industrial process plants (4–20 mA loops, RTD, DC LVDT), and AI8000+/3 for high-channel multi-sensor measurement. All configurations share the same accuracy class — 0.05% FSR for most input types.

  • 8 to 1440 channels — expandable with plug-in extender units
  • Auto sensor type identification — no manual configuration required
  • 0.05% FSR accuracy for LVDT, strain gauge, load cell, and signal inputs
  • No external signal conditioning — direct transducer connection
  • Standalone operation with linear calibration
  • PROsof / AUTOmate PC software — polynomial calibration and automation
  • Digital I/O and analogue output for closed-loop process control
  • Supports Argin Range wireless sensors
AI8000+ Universal Data Acquisition System
AI8000+/1Engineering Research
720 channels

Inputs: Strain gauge bridges, AC/DC LVDT, thermocouples, load cells, rosettes

Master: 48 channels · Extender: 96 ch / unit (up to 7 units)

AI8000+/2Process Plants
1,440 channels

Inputs: 4–20 mA, 0–20 mA, DC LVDT, RTD, thermocouples, ±V signals

Master: 96 channels · Extender: 192 ch / unit (up to 7 units)

AI8000+/3Multi-Channel Measurement
720 channels

Inputs: 4-arm strain gauge bridge, AC/DC LVDT, ±V signals

Master: 48 channels · Extender: 96 ch / unit (up to 7 units)

Sensor Compatibility

Supported Input Types

Direct connection to virtually any analog transducer — no external signal conditioning required.

AC LVDT

0.05% FSR

Built-in 2V rms, 1 kHz sinusoidal excitation. Linear calibration standalone; 4th-degree polynomial with PROsof. Range ±30–300 mm. Resolution 0.01–0.1 mm.

DC LVDT

0.05% FSR

Accepts DC LVDTs powered by external ±15V or 24V DC supply. Range ±30–300 mm. Same 0.05% FSR accuracy as AC variant.

Strain Gauge Bridges

±0.05% FSR

5V DC bridge excitation. Full scale ±24,000 µε (GF=2). Gauge factor programmable to 10.000. Supports 2/3/4/5/6-wire configurations. Resolution: 1 µε.

Load Cells & Pressure Sensors

0.05% FSR

Strain gauge-based transducers, 0.5–10 mV/V output. Resolution 0.002 mV — least count 0.1% rated capacity for sensors ≥0.4 mV/V sensitivity.

Thermocouples

0.25–0.5%

Types J (0–750°C), K (0–1250°C), T, E (0.25% accuracy), R, S, B (0.5% accuracy). Cold junction compensation built-in. Resolution: 1°C.

RTD (PT-100)

<0.5% range

1 mA constant current excitation. Range –20 to +200°C. Resolution 0.1°C. Accuracy <0.5% of range. Also supports Cu53.

4–20 mA / 0–20 mA

<0.05% range

100 Ω input resistance. Resolution 0.001 mA. Accuracy <0.05% of range. Direct connection to process transmitters and loop-powered sensors.

mV & V Signals

0.05% FSR

Accepts ±300 mV, ±3V, and ±15V inputs. Connects any voltage-output transducer or process signal directly — no external signal conditioning required.

Performance Data

Technical Specifications

Input TypeMeasurement RangeAccuracyResolution
Strain Gauge±24,000 µε (GF=2)±0.05% FSR1 µε
Load Cell / Pressure0.5–10 mV/V transducers0.05% FSR0.002 mV/V
AC LVDT±30–300 mm0.05% FSR0.01–0.1 mm
DC LVDT±30–300 mm0.05% FSR±0.1–0.5 mm
Thermocouple (J, K, T, E)J: 0–750°C · K: 0–1250°C0.25%1°C
Thermocouple (R, S, B)Up to 1800°C0.5%1°C
RTD (PT-100, Cu53)–20 to +200°C<0.5% range0.1°C
4–20 mA / 0–20 mAFull range<0.05% range0.001 mA
mV & V Signals±300 mV · ±3V · ±15V0.05% FSR
Bridge excitation: 5V DC (strain gauge / load cell) · 2V rms, 1 kHz (AC LVDT). Calibration: linear (standalone) · 4th-degree polynomial (PROsof software).

System Expansion

I/O Expansion Modules

Add digital I/O, frequency counting, and analogue output to any AI8000+ configuration for closed-loop control and process automation.

AM-831

Digital Input

32 lines, opto-coupled, 3–70V DC

AM-841

Digital Output

16 lines, opto-coupled, 150 mA @ 55V DC

AM-861

Frequency Counter

4 channels, up to 7 kHz; time interval 200 µs–9999 s

AM-852

Analogue Output

8 channels, 0–5V / 0–10V / ±5V; 2.44 mV resolution

PC Software

Application Software

General-Purpose Data Acquisition

PROsof

Data acquisition, strain measurement, setpoint control, motor speed control, and status monitoring. Stores data with timestamps; generates reports with graphs and result tables. 4th-degree polynomial calibration for highest accuracy.

Test Rig Automation

AUTOmate

Full test rig automation for cyclic and endurance testing. Programmable control sequences, conditional logic, test data storage, and automatic report generation. Adaptable to any AI8000+ configuration.

Locomotive & Engine Load Testing

LOCOtest

Computerized load and performance testing for diesel locomotives and water load boxes. Adaptable to automotive diesel engine testing. Data logging, live performance curves, and compliance reporting.

Industries Served

Applications

Structural & Civil Testing

Multi-point strain, displacement, and load monitoring on bridges, buildings, and geotechnical structures. Up to 1440 channels per system.

Process Plants

Continuous monitoring of temperature, pressure, flow, and level signals from transmitters via 4–20 mA loops. Setpoint control for process automation.

Automotive R&D

Multi-channel strain, load, and LVDT measurement on vehicle chassis, suspension, and body structures during road simulation and fatigue testing.

Railways & Defence

High-channel-count structural health monitoring, load testing, and endurance measurement on rolling stock, bridges, and ordnance test rigs.

Aerospace Testing

Strain gauge rosette measurement on aerostructures and engine test beds. AC LVDT displacement channels for blade and actuator monitoring.

Technical Education & Research

Flexible platform for teaching transducer technology, data acquisition, and signal processing. Expandable for multi-sensor experiments.

Documentation

Downloads

AI8000+ Data Acquisition System — D-1 Datasheet

Complete specifications, configurations, I/O modules, software, and ordering information

Download PDF

Need a Multi-Channel DAQ Solution?

Tell us your input types, channel count, and application — we will specify the right AI8000+ configuration and software package.

Call Us: +91 97 1942 1800Send Enquiry

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HONDA
MRF Tyres
JK Tyres
Birla Tyres
Hero MotoCorp
TVS Motor
Bajaj Auto
Asahi India
Minda Industries
Pirelli
ISRO
Indian Railways
iCAT
Henkel

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