Wire Harness Testing Machines

Motorized pull-out force testing system for automotive wire harness terminals, connectors, and crimped joints. Measures terminal retention force per UL 486A/486B and OEM specifications with programmable pull rate and automatic pass/fail evaluation.

• ✓Pull force range 1–500 N (higher on request)
• ✓Programmable pull rate: 25–300 mm/min
• ✓LVDT displacement sensing for pull distance
• ✓Automatic pass/fail per UL 486A/486B

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In-line crimp force monitoring system for real-time quality assurance of wire harness crimping operations. Captures complete force-displacement waveform during each crimp cycle, compares against golden reference, and flags defective crimps — including missing strand, wrong wire gauge, and incorrect terminal.

• ✓Real-time force-displacement waveform capture
• ✓Golden waveform comparison with ±tolerance bands
• ✓Detects missing strand, wrong gauge, incorrect terminal
• ✓100% production monitoring, zero sampling

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Multi-channel electrical testing system for 100% end-of-line verification of automotive wire harness assemblies. Tests continuity, insulation resistance, and dielectric withstand (HiPot) across all circuits in a single automated cycle with connector-specific adaptor fixtures.

• ✓Multi-channel continuity (up to 512 points)
• ✓Insulation resistance testing up to 1000 MΩ
• ✓HiPot dielectric withstand up to 5 kV AC/DC
• ✓Connector-specific adaptor fixtures available

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